Polyurethane Tension Screens for Demanding Applications

Polyurethane tension screens are screening media manufactured from high-strength polyurethane with a pre-tensioned structural design. It incorporates an embedded metal framework for reinforcement to absorb tension, thereby enhancing resistance to strain and load. making them widely used in vibrating screens for the classification and screening of fine-grained materials. QIUSUO's polyurethane tension screen is securely fastened to the screening machine via a tensioning device, enabling long-term stable operation under high-frequency and heavy-vibration conditions. Its exceptional wear and tear resistance significantly extend equipment service life and improve screening efficiency.

Polyurethane tension screen with tension hooks on both sides

Specifications

Aperture size: 1.1 mm – 160 mm
Mesh type: Round, square, rectangular, slot.
Panel size: Width ≤ 1500 mm, Length ≤ 2950 mm
Thickness: 20–60 mm
Connection type: hook and bolt, hook and layered (deformed bar).

Material: Steel and steel wire rope properties comply with ISO 630 (GB/T 700) and GB/T 12753 standards. Polyurethane materials are classified into polyester and polyether types, with specific parameters as follows:

Table 1: Polyurethane Material Parameters
Serial Number	Inspection Item	Polyester Type				Polyether Type
1	Hardness/Shore A	80±2	85±2	90±2	95±2	90±2	95±2
2	Tensile Strength/MPa	≥ 40	≥ 43	≥ 46	≥ 48	≥ 30	≥ 40
3	Elongation at Break/%	≥ 600	≥ 580	≥ 550	≥ 500	≥ 400	≥ 300
4	Tear Strength/(kN/m)	≥ 70	≥ 75	≥ 85	≥ 100	≥ 75	≥ 90
5	Resilience/%	≥ 25	≥ 25	≥ 25	≥ 25	≥ 35	≥ 35
6	Relative Volume Abrasion Loss/mm³	≤ 60	≤ 60	≤ 60	≤ 60	≤ 40	≤ 40

Table 2: Chemical Composition of Screen Metal Components
Material	C	Si	Mn	P	S
Q235B	≤ 0.20^b	≤ 0.35	≤ 1.40	≤ 0.045	≤ 0.045

Special requirements can be customized upon request.

Features

High wear-resistant polyurethane material
The material offers excellent wear resistance, corrosion resistance, and elasticity, making it suitable for high-intensity operating environments.
High structural stability
Pre-tensioned design and edge reinforcement effectively prevent detachment and loosening during operation.
High aperture precision and superior anti-clogging performance
It is precisely molded to ensure aperture consistency, suitable for screening wet or easily clogged materials.
Noise reduction and vibration absorption for material protection
It exhibits excellent vibration absorption and noise reduction properties, effectively reducing material breakage during the screening process.
Easy maintenance and rapid replacement
Polyurethane tension screens can be replaced quickly, minimizing labor requirements and downtime.

Detail Display

Close-up view of the connection between the hook and the polyurethane screen panel

Full view of the finished polyurethane tensionscreen

Close-up view of the mesh apertures of the polyurethane tension screen

Applications

Polyurethane tension screens are extensively utilized in mineral processing, sand and aggregate production, coal washing, and related process stages. They are suitable for a wide range of operating conditions, including dry screening, wet screening, dewatering, desliming, and material washing. Owing to their stable screening performance and abrasion resistance, they are particularly well-suited for high-frequency vibrating equipment and continuous operation environments, exhibiting excellent adaptability and durability in the processing of ores, coal, and various industrial bulk materials.

Contact Us

If you need to consult the price, please contact the business department by E-mail: sales@qs-wiremesh.com

When you contact us, please provide your detail requirements. That will help us give you a valid quotation.

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