QISUO Offers High-Quality, Efficient & Consistent Welding Process for Your Orders

QIUSUO has advanced welding equipment and multiple welders on staff at each service center. Our welders are skilled and qualified. We are keeping on providing high-quality MIG, TIG, and arc welding services for your customized products. The mainly products need welding as follows.

• Stainless steel welded wire mesh, and other metal wire mesh
• Perforated metal deep process into cylinder, baskets, filter elements
• perforated metal safety gratings tread
• Wedge wire screen and wedge wire screen deep processing products including DSM screen, rotary screen, nozzle filter, T intake screen, solid-liquid separation screen, etc.

Description

Resistance welding, sometimes called electric resistance welding (ERW), is a process by which metals can be joined together by applying pressure and conducting a strong electric current through the metal combination to heat up the welding joint and melt the metals, forging them together. There are many resistance welding processes with different uses.For example, spot welding is the most economical and suitable method for stainless steel welded wire mesh; Straight welding and butt welding are adopted for welding perforated metal tubes; Resistance welding is often adopted for stainless steel filter cloth welding. Every product has its most suitable welding process.

Advantages

• Similar and dissimilar metals are capable of being welded
• Highly automated
• Efficient with high production rate and high welding rate
• Cost-effective
• Environment-friendly, produces little waste or pollution
• No need for filler metal or extraneous materials such as rods, fluxes, inert gasses, oxygen, or acetylene are required

Disadvantages

• Complex and often high-cost machinery – a resistance welding machine generally requires a high level of technically trained personnel to use.
• The thickness of the work piece is often limited.
• It is less efficient for high conductive materials.
• High electric power required

Resistance welding for wedge wire screen

Resistance welding for stainless steel welded wire mesh

Description

Metal inert gas (MIG) welding or gas metal arc welding (GMAW) is an arc welding process that uses a consumable wire electrode and shielding gas. It generally uses argon gas, helium gas or their mixture as shielding gas. Its most notable feature involves the use of a gas to shield the workpiece metal. This helps keep out contaminants and speeds up the welding process without compromising quality. MIG welding was originally developed for bonding aluminum alloys, but is currently used on steel, nickel alloys and a range of other metals. For example, this method is often used for welding wedge wire screen cylinders

Advantages

• Form a better weld.
• Compared with TIG welding, it has a higher production efficiency.
• With inert gas protection, it can weld almost all kinds of metals, and has a wide range of applications.

Disadvantages

• MIG welding is always carried out indoors, which limits its practical applications in remote repair and maintenance.
• Base metal requires strict cleanness treatment and is sensitive to oil and rust.
• It has poor resistance to wind and is not suggested to be carried out outdoors.

MIG welding for wedge wire screen cylinder

MIG welding for fabricated wedge wire products

The Differences Between MIG and TIG.

Description

Flux-cored arc welding is similar to GMAW but involves the use of a flux either in place of, or in addition to, a shielding gas. This flux is continuously fed through the electrode and acts as the main form of protection against atmospheric contamination.Materials commonly associated with flux-cored arc welding include stainless steel, low alloy steels, high nickel alloys and other metals.

Advantages

• No welding slag is produced, no flux is added.
• High welding efficiency
• No preheating is required before welding and no heat treatment is required after welding.
• FCAW is more suitable for outdoor uses and connecting thick materials than MAG.

Disadvantages

• Complex welding wire manufacturing process
• Welding wire surface is easy to rust and powders are easy to absorb moisture. So, the welding wire must be stored in accordance with strict management requirements.
• Inexperienced welders may experience issues such as incomplete fusion, weld cracks or damage to the contact tip.

Our capabilities stretch far beyond just premium welding services. We also provide custom metal fabrications of all kinds, for example, CNC punching, laser cutting, surface finishing, CNC bending and forming. With our team of experienced press operators, we consistently deliver the finest quality available for projects as to contracts and international standards To learn more or to find out how we can assist your specialized requirements, please contact us directly.